Advanced Electronics Assembly Fully-Automatic Mounting Machine
The AC100 Fully-Automatic Mounting & Precision Dispensing Machine is a next-generation inline solution designed for high-precision component mounting and dispensing tasks across module and shell assembly in the advanced electronics industry. With a focus on MEMS, optical devices, holders, reinforcement plates, and prism mounting, the AC100 combines high repeatability with flexibility and full process traceability.
This modular system is engineered for precision and stability. It integrates automatic substrate loading/unloading, precision adhesive dispensing, in-line glue shape inspection, component pick & place, placement quality detection, and optional pre-curing. By supporting international semiconductor communication protocols and smart factory MES systems, the AC100 aligns with the latest trends in digitalized and unmanned manufacturing.
Key Advantages
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Versatile Dispensing Capabilities
Compatible with piezoelectric, screw, extrusion, or pneumatic valves, the AC100 easily adapts to diverse adhesive and coating applications.
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Flexible Mounting Head with Precision Control
Features placement head with adjustable pressure calibration and leveling, ensuring consistent mounting force (100–2000g) and high alignment accuracy.
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Dual Direction Workflow
Supports flexible process flow — dispensing before or after mounting — and allows left-to-right or right-to-left production, maximizing floor layout efficiency.
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Advanced Visual Inspection & Position Correction
High-resolution vision modules enable accurate position matching and inspection, maintaining placement precision up to ±3μm repeatability for the mounting head and ±10μm for dispensing.
Main Applications
✔ Holder Mounting
✔ Reinforcement Plate Mounting
✔ Sensor Housing Mounting
✔ VCM Mounting
✔ Main Camera and Auxiliary Camera Mounting
✔ Prism Mounting
Core Modules
Dispensing Module
The linear motor is adopted to achieve high-speed and high-precision dispensing
Dispensing Conveyor Module
Track lifting & conveying is adopted to improve the stability of conveying
Mounting Head
The linear motor + DD motor are adopted to achieve high-precision position compensation and mounting
Tilting Module
Dispensing with ±30° tilting can be achieved
Mounting Module
The linear motor is adopted to achieve high-speed and high-precision mounting
Vision Module
Products within different height ranges can be recognized through automatic focusing
FAQ
Q1: What industries benefit most from the AC100?
A: The AC100 is ideal for high-precision shell, holder, prism, and module assembly in optical, MEMS, semiconductor, and advanced electronics production.
Q2: Can it adapt to different adhesive processes?
A: Yes — the system supports multiple valve types (piezoelectric, screw, pneumatic) and optional tilt rotation to handle side dispensing and complex angles.
Q3: How does the AC100 improve process reliability?
A: It integrates inline inspection, precision visual alignment, real-time glue path detection, and optional pre-curing, ensuring every placement and dispense is accurate.
Q4: What are the layout options?
A: It supports flexible left-to-right or right-to-left flow and can be configured with automatic tray and substrate handling for full automation.
About Mingseal
Mingseal is a leading technology-driven manufacturer specializing in precision dispensing, mounting, and automation solutions for high-end electronics, optics, and semiconductor applications. Since its founding, Mingseal has earned global trust for delivering cutting-edge equipment that empowers clean, efficient, and intelligent production lines for industry leaders worldwide.
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